How To Cut Plastic Ceiling Light Panels Without Cracking It 2022 – Types of Light Panels

How To Cut Plastic Ceiling Light Panels Without Cracking It

Designers and homeowners alike are sometimes challenged by cutting hard plastic ceiling panels. They can be difficult to cut because of their thickness, strength, and smoothness. One needs the correct tools for this job in order to do it properly.

Best Choice
KastLite Clear Acrylic Prismatic Lighting Panel - Heavy Duty | 22.5" x 46.5" | .125" Thick |...
Second Best
ASD 2x4 LED Drop Ceiling Light Fixture 40W (100W Repl) 4000K (Bright White) Dimmable 2x4 Edge-Lit...
Good Choice
Luxrite 1x2 FT LED Panel Lights, 22W Ultra Thin Ceiling Light Fixture, 5 Color Selectable 2700K |...
Don't Miss
1x4 FT LED Flat Panel Selectable CCT Flush Mount Light, 4800lm, 48W Dimmable Edge-Lit Ceiling Light...
Also Consider
Luxrite 2x4 FT LED Light Panel, 40/50/55W, Color Temperature Selectable 3500K | 4000K | 5000K,...
KastLite Clear Acrylic Prismatic Lighting Panel - Heavy Duty | 22.5" x 46.5" | .125" Thick |...
ASD 2x4 LED Drop Ceiling Light Fixture 40W (100W Repl) 4000K (Bright White) Dimmable 2x4 Edge-Lit...
Luxrite 1x2 FT LED Panel Lights, 22W Ultra Thin Ceiling Light Fixture, 5 Color Selectable 2700K |...
1x4 FT LED Flat Panel Selectable CCT Flush Mount Light, 4800lm, 48W Dimmable Edge-Lit Ceiling Light...
Luxrite 2x4 FT LED Light Panel, 40/50/55W, Color Temperature Selectable 3500K | 4000K | 5000K,...
Best Choice
KastLite Clear Acrylic Prismatic Lighting Panel - Heavy Duty | 22.5" x 46.5" | .125" Thick |...
KastLite Clear Acrylic Prismatic Lighting Panel - Heavy Duty | 22.5" x 46.5" | .125" Thick |...
Second Best
ASD 2x4 LED Drop Ceiling Light Fixture 40W (100W Repl) 4000K (Bright White) Dimmable 2x4 Edge-Lit...
ASD 2x4 LED Drop Ceiling Light Fixture 40W (100W Repl) 4000K (Bright White) Dimmable 2x4 Edge-Lit...
Good Choice
Luxrite 1x2 FT LED Panel Lights, 22W Ultra Thin Ceiling Light Fixture, 5 Color Selectable 2700K |...
Luxrite 1x2 FT LED Panel Lights, 22W Ultra Thin Ceiling Light Fixture, 5 Color Selectable 2700K |...
Don't Miss
1x4 FT LED Flat Panel Selectable CCT Flush Mount Light, 4800lm, 48W Dimmable Edge-Lit Ceiling Light...
1x4 FT LED Flat Panel Selectable CCT Flush Mount Light, 4800lm, 48W Dimmable Edge-Lit Ceiling Light...
Also Consider
Luxrite 2x4 FT LED Light Panel, 40/50/55W, Color Temperature Selectable 3500K | 4000K | 5000K,...
Luxrite 2x4 FT LED Light Panel, 40/50/55W, Color Temperature Selectable 3500K | 4000K | 5000K,...

Acrylic ceiling panels made of hard plastic can be used as light diffusers and decorative printed panels. These panels are suitable for hanging ceiling tiles grids with fluorescent light fixtures.

Because acrylic ceiling panels are made from hard plastic, it can be difficult for you to cut them without breaking or cracking them. You can score the acrylic panel multiple times to make a snapping line. This works in a similar way to ripping apart perforated papers.

How To Cut Hard Plastic Ceiling Panels

First, one should use a pair of tin snips or aviation shears on the corners of the panel that needs to be cut off.

To choose the spot where the hard panel will be placed, measure the ceiling. 1/8 inch should be added on each side and then recorded onto the hard plastic ceiling panel with a metal straightedge and a pencil for a professional look. Allow for 1/8 inch to fit within the railing of the ceiling tile grid for an expert appearance.

It’s important that you use heavy work gloves! The edges of hard plastic panels may be cut with a sharp knife. Place the panel of hard plastic on a flat surface.

Place the metal straightedge along the cutting line. Run the acrylic scoring instrument four to five times down that cutting line using the guide provided by the metal straightedge.

Firmly grasp the plastic panel edge with one hand while holding the main section of the panel steady with the other. To snap off the hard plastic panel edge along the scored line, pull down on the plastic panel edge in one smooth move.

The edges should then be sanded down with an orbital sander using 100-grit sandpaper, followed by 150-grit sandpaper, and finally 220 grit sandpaper before painting them white for a finished look.

Nowadays there are other anti-mold paints available as well that work well for darker colors such as black or brown if white or other lighter colors are not desired.

Don’t miss our article on how to splice low voltage landscape lighting wire.

Expert Tips on Cutting Hard Plastic Ceiling Panels

Cutting Hard Plastic Ceiling Panels
Source: thisoldhouse.com

For those who do not have the tools to cut ceiling panels using tin snips or aviation shears, they can also use a utility knife with an additional board underneath it for stability and safety.

Usually one uses a drill with plastic cutting bits that come in different shapes (most often round) so as to avoid fraying, but this is optional. One should remember to wear gloves while handling hard plastic ceiling panels because they tend to be sharp if even slightly damaged.

If no gloves are available, one can also use duct tape wrapped around the ends of their hands instead for protection against cuts and scrapes during the manipulation of these materials. Furthermore, small cuts and scrapes can be covered up using spackle so as to finish the ceiling project without any problems.

Other Tips on Cutting Hard Plastic Ceiling Panels

Cutting Hard Plastic Ceiling Panels tips
Source: armstrongceilings.com

It is also possible to use a circular saw with a diamond blade (tungsten carbide tipped) and/or an oscillating tool as a jigsaw or multi-tool like a Dremel for this job, but if one does not have these then the above methods will work just as well.

For those needing further reference on how to cut hard plastic ceiling panels, there are many YouTube videos as well as guide books available on Amazon that will provide step-by-step instructions with pictures included in them at affordable prices.

Take a quick look at our article on how to remove a stuck light bulb.

Types of Light Panels

Types of Light Panels
Source: jandhled.com

Light panels can be used for a variety of reasons, including storing clips or cordless phones in the ceiling. These light panels are made out of hard plastic that looks similar to that of an acrylic block. If you need to cut these ceiling panels, it will be recommended to use either tin snips or aviation shears.

1. Prism Style Light Panels

The first type is a prism light panel. You can use this style of light panel to hang and store things such as hanging files or clipboards in the ceiling when doing office work from home. To install this style, you will need to snap them into place since they are designed to fit into a grid system.

2. Matte Style Light Panels

The next type is the matte light panel. These panels are designed to fit into an overlay system, which means that they can be used to hang items without having to snap them into place.

They are held in place by small plastic clips that go around its perimeter. When cutting these, you can cut them with either a circular saw or jigsaw depending on your skill level and what tools you have available at the time.

3. Egg Crate Light Panels

The last type is the egg crate light panel. These panels are designed to fit into an overlay system, which means that they can be used to hang items without having to snap them into place.

They are held in place by small plastic clips that go around its perimeter. When cutting these, you can cut them with either a circular saw or jigsaw depending on your skill level and what tools you have available at the time.

4. 3-D Style Light Panels

The 3-D style light panel is designed to fit into an overlay system, which means that it can be used to hang items without having to snap them into place.

They are held in place by small plastic clips that go around its perimeter. When cutting these, you can cut them with either a circular saw or jigsaw depending on your skill level and what tools you have available at the time.

Plastic Ceiling Tiles vs Wooden

Plastic Ceiling Tiles vs Wooden
Source: huaxiajie.com

There are many different types of ceiling tiles out there for people to choose from when it comes to their own personal preferences.

Some people prefer wood because it adds warmth and elegance to any room along with being strong enough where children cannot easily break them like glass panels could if dropped accidentally